JADE: Aerospace
Turning Concepts into Reality
JADE: Aerospace
Precision Engineering for the Skies
At JADE Aerospace, we specialize in high-precision manufacturing for the aviation delivering critical components and assemblies that meet stringent global aerospace standards.
Our expertise lies in complex geometries, tight-tolerance machining, and assembly integration for OEMs and Tier-1 suppliers.
We are proud to be AS9100D & ISO 9001:2015 certified, and a trusted partner to L&T, Honeywell, Godrej & Boyce, and HAL
Key Aerospace Projects
CRITICAL COMPONENT – ROTOR FAN
Overview:
A critical aerospace rotor component with OD 5.275″, ID 0.6186″, and thickness 1.264″, made from CRSS 17-4PH AMS 5342, was successfully manufactured despite complex challenges. The component featured 37 blades machined at different angles, with tight tolerances of ID ±0.00025″ and flatness within 0.0005″ on both faces. Using multi-step machining strategies, specialized tooling, and in-house CMM inspection, zero-defect quality was achieved, ensuring full compliance with stringent aerospace standards.
CRITICAL COMPONENT – PLATE DRIVE
Overview:
A precision component measuring 11.25″ × 5.50″ × 0.125″, made from 17-4 PH Stainless Steel, was manufactured with extremely tight tolerances. Machined from a raw size of 0.98″ down to 0.125″ without bending, it required Spigot OD accuracy of 4.4485″ ±0.0005″ with a wall thickness of just 0.06″, while maintaining parallelism within 0.003″. Multi-stage machining, custom edge operations, micro boring tools, and specialized fixtures ensured zero deformation and precise measurements, delivering flawless quality compliant with stringent aerospace standards.
CRITICAL COMPONENT – GIMBLE RING
Overview:
A large-scale aerospace structure measuring 84.1″ × 84.1″ × 50.9″, made from Aluminum 6061 T651, was manufactured with extremely tight geometric and positional tolerances ranging from 0.0005 mm to 0.050 mm. Advanced machining sequences and in-process verification techniques ensured precision across large diameters and intricate features, delivering the component on schedule and demonstrating expertise in large-part aerospace machining.
CRITICAL COMPONENT – INNER RING
Overview:
A precision component measuring Ø180.4 mm × 67 mm, made from UNS S66086, was manufactured with strict wall thickness of 2.45 mm. Twenty identical slots were machined with uniform profile and spacing, maintaining critical dimensional accuracy. Precision fixturing, controlled machining, and CMM verification ensured consistent geometry and zero rejection, highlighting expertise in high-quality aerospace component manufacturing.
Parts/Components for LCA Fuselage Assembly
Overview:
We produce small, high-precision components for the fuselage assembly of the LCA Tejas aircraft. Supplying these critical parts to HAL contributes to India’s vision of self-reliant aerospace manufacturing.
Steam Turbine Blades
Manufactured from ST 12T and ST T17/13W, these steam turbine blades are precision-engineered up to 500 mm in length, ensuring high aerodynamic accuracy and reliable performance for aerospace applications.
Steam Turbine Blades
Precision-engineered from ST 12T and ST T17/13W, these steam turbine blades reach lengths up to 500 mm, delivering high aerodynamic accuracy and reliable performance for aerospace applications.
HP Cone Compressor
Manufactured from titanium with a maximum diameter of 400 mm, this high-precision component is engineered to meet stringent aerospace performance and reliability standards.
Ring AFT Assembly
Manufactured from SS410, this assembly comprises multiple precision-engineered components, designed to meet stringent aerospace standards for structural integrity and performance.
Elevate Your Aerospace Vision with JADE
Collaborate with JADE to engineer precision components that redefine performance, reliability, and innovation in aerospace manufacturing. Let’s shape the future of flight together.
